The industrial production of MC Elettronics

At the end of the line, each product is subjected to a final control thanks to an End of Line Test (EOLT) system, that checks that the quality standards have been fully met.

MC Electronics adopts two different EOLT categories, depending on production volume: for high volumes, it uses an automatic system; for low volumes, it uses a test system that is guided “step by step” for the operator.

All products at MC Electronics are identified by dedicated labels and DataMatrix codes, which enable full traceability throughout every stage of the production process (such as warehouse picking, assembly, resin encapsulation, testing, etc.). All data are recorded and stored in a database to allow continuous monitoring and to support Statistical Process Control (SPC) analysis.

In the event of customer returns, it is possible to promptly analyze production data, including any rework operations, which are also managed and tracked within the database, maintaining a link between code, serial number, and production order.

Warehouse

The introduction of the WMS for the advanced management of the warehouse makes it possible to interface with the test database; in this way, the system guarantees with absolute certainty that the products have passed all internal tests successfully before being shipped. In addition, the system tracks the data of the products sent to the customers by individual advice note.

MC Electronics always pays maximum attention to the continuous improvement of assembly lines, process and logistics flows, thanks to the use of the most innovative industrial production process improvement methods, such as KAIZEN and Deming cycle or PDCA (Plan-Do-Check-Act).

Kanban Assembly Line

In high-volume assembly lines, material replenishment is managed through the application of the Kanban method, a “pull” system that regulates flows based on the actual consumption of the line, thus avoiding excess supply.

This approach makes it possible to reduce line-side inventory and unnecessary replenishments, improving space organization and increasing operational efficiency. In addition, the Kanban system provides greater visibility of material flows, reduces waste, and minimizes the risk of errors or interruptions caused by shortages or overstocking of components.

Key advantages also include better synchronization between production departments, reduced replenishment lead times, greater flexibility in responding to demand fluctuations, and more effective control over the entire production process.

Ultrasonic Welding Machine

MC Electronics uses an ultrasonic welding machine for sealing plastic housings intended for electronic components, ensuring the level of IP protection required by customers, with complete water tightness.

This technology is used for the most demanding applications, where the highest protection standards are required.

The machine, featuring centesimal precision, reads the DataMatrix of each individual product and automatically records all associated process parameters in a database, ensuring full traceability and advanced quality control.

Automatic Resin Dispensing Machine

MC Electronics uses an automatic resin dispensing machine which, thanks to a dedicated CNC/CAD program, enables the controlled application of epoxy resin on each individual product. This process ensures extremely precise volumetric dosing and 100% repeatability across all manufactured parts.

The machine, featuring centesimal precision, reads the DataMatrix of each product and records all associated processing parameters in a database, ensuring full traceability and maximum reliability of the production process.